In the high-risk industry of manufacturing electronic cigarettes and 3C components, even a tracking error of just 1 millimeter on the conveyor belt could result in the rejection of the entire batch of products. Dingfeng Chain Plate Tunnel Oven is a compact 2-meter-long heat treatment equipment (with a length of 2000 millimeters) specifically designed to achieve zero deviation stability. As a Chinese manufacturer and supplier, we provide it with high quality to wholesalers all over the world.
Model: DFHK7008
The Chain Plate Tunnel Oven manufactured by China Dingfeng features a unique structure transmission main beam. As a
professional manufacturer, we use Schininger frequency converters and 0.2 kilowatt gear motors for drive. We have
meticulously optimized every straight edge contact point of the SUS stainless steel plates. We installed full-length
center support rollers beneath the 625-millimeter-wide plate, which ensures that your micro components can receive
exactly the same heat dosage from the entrance to the exit.
Manufacturing process
To achieve ±5°C temperature uniformity within a compact equipment, complex fluid dynamics technology is required.
Dingfeng Chain Plate Tunnel Oven adopts a system combining its independently developed high-pressure casing with
low-noise multi-blade impellers. This system pressurizes the heat generated by far-infrared (IR) lamps, allowing the
downdraft airflow to pass through a specially designed porous distribution plate. The combined method of convection
and pressure has been meticulously tuned and is suitable for electronic resins, preventing surface crust formation
while ensuring deep curing of the internal adhesive. The entire process takes only 16 minutes.
Outstanding configuration
The trust in modern automated production lines is based on data and security. Our Chain Plate Tunnel Oven
is equipped with a high-definition 10.2-inch human-machine interface (touch screen) and integrates network ports,
supporting Industrial 4.0 connectivity. The PLC system includes pre-defined linkage points, enabling seamless
master-slave control with your existing production line.
Triple interlock design
1. Electric push rod type cover with mechanical support rods.
2. CZ-93BPG02 type industrial safety switch on the control cabinet.
3. Heating cover locking device. If the cover is opened, the power will be automatically cut off to ensure that
operators are fully protected during maintenance or inspection.Main technical parameters
No.
Item
Specification
1
Model
DF-HK67-02
2
Overall Dimensions
L2000 * W1100 * H1900mm
3
Power
AC380V 13KW 50Hz
4
Inlet Length
0mm (directly connected to upstream machine)
5
Heating Zone Length
1700mm
6
Effective Outlet Length
300mm
7
Effective Conveyor Width
625mm±5
8
Effective Conveyor Height Inside Chamber
0–80mm adjustable
9
Conveyor Surface Height from Frame Base
977mm
10
Conveyor Speed
0~0.5m/min adjustable
11
Curing Mode
Hot Air Circulation + IR
12
Temperature Control
Xinje/Delta PLC + Temperature Control Module, Accuracy ±0.5℃
Leakage, overload, over-temperature and emergency stop protection
Frequently Asked Questions
Q1: How does the "1.7mm/s Linear Speed" benefit e-cigarette pod manufacturing?
A: At this ultra-slow, stable speed, the Dingfeng Oven provides a consistent 16-minute "Soaking" time. This is
critical for the slow-curing resins used in e-cigarette pods, as it allows the adhesive to settle and degas before
reaching full hardness, eliminating microscopic air bubbles that cause leakage.
Q2: Can the conveyor width (625mm) be adjusted for different jig sizes?
A: Yes. The Chain Plate Tunnel Oven
features an adjustable guide rail system (±5mm) to accommodate various carrier widths. This flexibility, combined
with our Bearing-Guided Intake, ensures that even if you switch product lines, the conveyor will handle your new
jigs with the same "No-Jam" precision.
Q3: What makes your "Volute Fan" design better than standard axial fans?
A: Standard axial fans often create "swirling" air that can displace light electronic parts. Our Custom Volute
Design creates a stable, pressurized "Plenum" , which translates into a vertical, non-turbulent air curtain. This
provides the most uniform heat transfer while ensuring your micro-components stay exactly where they were placed on
the chain plate.
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